Casting a New Future: Alcon Industries and the Resurgence of US Manufacturing with Chad Woods

Dec 16, 2025
17 mins

Episode Description

In this episode of U.S. Manufacturing Today, our host Matt Horine talks with Chad Woods, Director of Operations at Alcon Industries, a Cleveland-based metals manufacturer. Alcon Industries has been a trusted name in specialty alloys and nickel-based castings for over 50 years. Chad discusses Alcon's recent innovations, including a more flexible workforce and the adoption of new technologies, that have enabled the company to reduce lead times and outperform competitors in quality and precision. He also highlights the importance of reshoring, the role of labor flexibility, and the company’s unique capabilities in casting various metals, including centrifugal casting. This episode provides an in-depth look at how Alcon is staying competitive domestically and contributing to the broader reindustrialization effort in the US.


Timestamps

00:00 Introduction to US Manufacturing Today

01:06 Meet Chad Woods: A Journey in Metals Manufacturing

02:15 The Ohio Advantage: Reshoring and Reindustrialization

03:16 Alcon Industries: Core Business and Unique Processes

05:12 Operational Excellence: Reducing Lead Times and Flexibility

09:04 Centrifugal Casting: Expanding Capabilities

13:29 The Broader Industrial Picture: Reshoring and Competitiveness

15:32 Conclusion and Future Outlook


Links

Chad on LinkedIn

Alcon Industries

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